lightweight

Kaiser X-7 Blackbird receiver set

  When you think about lightweight AR’s, you usually don’t think of composite hybrids. Kaiser US is here to change that, and in a big way. Kaiser has plenty of experience in the hybrid AR market with great product success. Recently they introduced a new Titanium-Graphite composite AR15 receiver set called the X-7 Blackbird. The name pays tribute to the SR-71 Blackbird spy plane, a composite plane that was way ahead of it’s time, thus similar to the X-7 Blackbird receiver set. After having Mike, from Kaiser, on the podcast, he offered to send me one of these hot new Blackbird receiver sets for review.

  Let’s talk a little about this Ti-Graphite composite. There are a lot of misnomers about composite, or plastic, receivers. Even though some of these are true, they do not apply to the Kaiser X-7 Blackbird, or any of Kaiser’s other receivers. This is because Kaiser engineered the composite receiver, so it is not just your everyday “polymer” like the others. It has more material in certain places to help with strength. But Kaiser doesn’t stop there. They wanted it to be stronger than the standard aluminum AR15 receivers. So they put titanium and anodized aluminum inserts into the places needing strength. For instance, some of these places are the threads for the buffer tube and the barrel nut threads. The Blackbird’s Ti-Graphite composite also adds in some more strength, simply because the titanium and graphite are molded into the composite. Another huge advantage to the Ti-Graphite composite is its lubricity and wear resistance. Essentially, it is so smooth that very little to no lubrication is needed. I still put some oil on the BCG, but it cycled smoothly without it. So what does this Ti-Graphite composite get you? It yields a super strong upper/lower receiver set that weighs in at 9 ounces stripped. For comparison, a standard stripped, forged AR15 lower receiver, without an upper, weighs 8.8 ounces.

   Besides the Blackbird being a super lightweight receiver set, it also has some other enhancements. Up first is its textured magwell. Not only is it textured on the side, but the front as well. This texture consists of raised rectangles. For those of us that grab the magwell with your support hand, this gives you a good, no slip, grip on the Blackbird. The magwell is also beveled to help get those magazines changed quickly. Next is the fit between the upper and lower receiver. It’s tight! I have never had a matched receiver set fit like this before, in a good way. I can push the receiver pins out, hold the upper, and shake it vigorously before the two halves come apart. If you are using the Blackbird for a precision style rifle build, this fitment would be perfect and would definitely help in the accuracy department.

  With the X-7 Blackbird being engineered differently, it has a few slight differences. All of them are good, just different. First, since the lower receiver is slightly wider than a standard aluminum one, at least in some spots, it can’t use standard anti-walk pins to hold the trigger in place. Standard trigger pins will work, but there is no reason to use them. Kaiser gives you their proprietary V2 anti-walk trigger pins, as well as the allen wrenches to install them. These V2 pins work for any trigger you wish to install into the Blackbird lower. It pretty much accepts any mil-spec or drop in AR trigger. The X-7 Blackbird also uses a proprietary port door on the upper receiver. As with the trigger pins, the lightweight port door assembly is also included. Most standard and ambi safeties will work with the Blackbird. I installed a Timber Creek ambi safety and it works well. Because the Blackbird is about weight, Kaiser also includes a skeletonized titanium grip screw for mounting your favorite grip. I went with the old A2 style grip, because it is one of the lighter weight grips around. The Blackbird upper receiver also does not have a forward assist. My guess is to save weight, since the forward assist isn’t always needed. The last two differences have to do with assembling the lower and upper. Instead of being able to put the rear takedown pin spring in normal, it now goes under the pistol grip, similar to the safety detent. I have zero problems with this, it's just different enough to mention. When installing a barrel and handguard onto the Blackbird, Kaiser recommends the use of a “reaction rod”. This prevents the upper receiver from being over torqued and damaged. They also only recommend 30 ft lbs of torque on the barrel nut as to not cause any unseen damage to the receiver.

  A little bit about the build with the X-7 Blackbird receiver set, is in order. I wanted to try and make this build pretty light, since the Blackbird is so light to begin with. I basically took an assembled AR pistol and took it apart, that way I could use the lightweight parts on the Blackbird. These consisted of a Faxon Lightweight 10.5” pencil barrel, a Walker Defense Titanium BCG, a Dark Hour Defense Magnesium handguard, and some other miscellaneous parts. What this gave me was an AR pistol that weighed 4.2 lbs without an optic. That is with parts that one can buy everyday, no custom special parts here. If you were to put a small lightweight red dot on it, it wouldn’t weigh much more. I did install a larger red dot, a finger stop, and a light. This only brought the weight up to 5.2 pounds, which is respectable with a light. It is possible to get the Blackbird to below 4 lbs without sights, I just haven’t tried to do it yet. One could put a shorter handguard and some titanium small parts to help reduce the weight even more. I am happy with how this build turned out. When you pick it up next to my decked out 11.5” SBR, it feels like it weighs nothing.

  How does it shoot? “Fantastic” would be the first word to come out of my mouth. The Ti-Graphite composite makes it so smooth. There really is barely any recoil, partly due to the Ti BCG and adjustable gas block. But It’s smoother feeling than when the same parts were in a standard aluminum receiver set. Double taps are super easy and quick to make. Essentially, this lightweight Blackbird receiver set makes an awesome place to start your lightweight AR build. I’m sure full Blackbird rifles will be available soon if building isn’t your thing.

  In the end, if you are looking at a lightweight AR15 receiver set, the Kaiser Blackbird can help you out. This Ti-Graphite matched upper/lower receiver set is one of the strongest and lightest ones around. The Blackbird is way lighter than its nearest, more expensive competitor. Don’t be scared by those who say “plastic” will break, they haven’t used the Blackbird and they probably haven’t ever heard of Kaiser US either. So, if you want one of the lightest AR’s around, start with the Kaiser X-7 Blackbird receiver set and don’t look back. You’ll be getting a quality product that will perform above your expectations.

Firearms Insider Reviews - 8 Key Points

Claim to Fame:

Ultra lightweight AR15 receiver set

Target Market:

Anyone wanting a lightweight receiver set

FNBs (Features & Benefits of this product):

  • Titanium Graphite Composite Material

  • Titanium & anodized aluminum inserts at all critical wear points

  • Beveled mag well

  • Compatible with any Mil-Spec drop-in trigger

  • Compatible with all Mil-Spec and most aftermarket grips

  • X-7 Weight - 9 oz, for the complete receiver set

  • Non-Slip texture

  • Skeletonized Titanium Grip Screw included

  • Ejection Port Cover (EPC): Proprietary for X-7 EPC /Spring /Rods (Included)

  • V2 System: Anti-Walk Trigger Pins (included), Proprietary for X-7

  • Trigger Pin Screws and Allen wrenches included

  • No Forward Assist

  • Zero Corrosion

  • Impact Resistant

  • Maintenance: No Oil or Lubrication Necessary

What other aesthetic options or finishes are available?

Midnight Grey

What others are saying?:

Could only find stuff on the Monarch series

Link to other reviews:

Only found Monarch series reviews    

Price point:

MSRP = $375.00

Retail = $356.00 at Rainier Arms

I need it now! Availability:

Kaiser US

Our Rating:

Pros:

  • Super lightweight

  • Smooth operation

  • Tight upper/lower fit

  • Unique look

  • Includes anti-walk pins, port cover, and titanium grip screw

Cons:

  • Price, but lightweight always costs money

  • Slightly wider, in some places,  than standard AR lower receivers 

Score: 9.00 Amazing

Favorite Link:  Blackout Defense 

Walker Defense Titanium BCG

  Titanium bolt carrier groups (BCG) are one of the mysteries of the AR world. A few companies manufacture them, but what are they really for? I’ll try to answer that with the Walker Defense Research Titanium BCG.

  If you are looking at a Titanium (Ti) BCG, like the Walker Defense one, it is probably because of weight. Meaning you are trying to get the lightest possible parts around. The Walker Ti BCG weighs 7.8 ounces complete. A standard BCG weighs 11.8 ounces on my scale. That’s an off the shelf weight saving of 4 ounces. I know, that doesn’t seem like a lot, but when every ounce counts, that's a bunch. An important note is that the bolt is not titanium, it is 9130 steel with a Nickel Boron coating. The bolt is also magnetic partical inspected (MPI). A Ti bolt just doesn’t have the correct metallurgy to work, but for the carrier, it’s great. The Ti carrier, without the bolt, only weighs 5.7 ounces. 

  The Walker Defense Ti BCG is of the standard M16 profile. This is done so that it will work in almost every scenario, except piston guns. It is for direct impingement AR’s only. The M16 profile also gives the BCG strength and reliability. Cutting away material can weaken a BCG or make it not function correctly. Walker makes the BCG out of 6AL-4V grade 5 titanium. This even goes above my material knowledge, but I bet that they know what they are doing, especially since this titanium seems to be the standard for Ti BCG’s. An Ionbond Diamond Like Carbon (DLC) is then put on the carrier. This DLC coating gives the BCG a longer lifespan and makes it super smooth. Of course you need excellent machining to have a smooth coating, and the Walker Defense BCG definitely is machined super smooth. 

  Another reason for choosing a titanium BCG is for reduced recoil. The Ti BCG reduces recoil because there is less moving mass. This does come at a price. One also needs an adjustable gas block. This is a must for any lightweight BCG, not just the Walker Ti one. Then you have to tune the adjustable gas block. Good ones come with instructions on how to do this. Some might say that you can “tune” the Ti BCG by using heavier buffers and stuff. But a heavier buffer just adds more weight and more recoil. Isn’t one reason you would choose a Ti bcg is for weight? I can attest to the lower recoil of the Ti BCG. I have a Superlative arms adjustable gas block, tuned to eject the brass at about 3:30. According to the Mantis x, it reduced muzzle rise by over 50% and recoil width by over 80%. You can see in the short video that even with an A2 flash hider, there is hardly any recoil or muzzle climb. I could definitely feel the difference. 

  I was a little hesitant to try the Walker titanium BCG out. I just didn’t understand why I needed it. After using it thoroughly for some time, I can say it definitely makes the AR shoot so much smoother. All the claims are correct. Reduced muzzle rise. Reduced felt recoil. Faster follow up shots, due to those previously mentioned reductions. Yes, the BCG price can make you gasp a little. But in the end, it’s not much more expensive, if any, than other low mass BCG’s. Even some enhanced BCG’s are in the $250 range. The Walker Ti BCG also has forward assist notches, something a lot of the other lightweight carriers don’t have. For me, I just can’t get over how smooth the recoil impulse is with the Walker Ti BCG.

  Probably the last reason to choose Walker’s Ti BCG is durability. Titanium tends to be more resistant to heat and pressure. What do direct impingement guns have? Hot gasses being directly blown into the carrier. So anything that is more resistant to heat is a good thing. Walker also correctly stakes the gas key on, so it won’t be moving around causing problems. Just lube your Ti BCG as normal, and you should get a long life span from it. 

  The Walker Defense Titanium BCG does everything a BCG should do and more. The “more” is why I really like it. It’s lightweight, reduces recoil, is durable, and has a standard M16 profile. Hopefully you have a better understanding of why you would want the Walker Ti BCG. So if you want that “lightweight everything”, or just a super quality bolt carrier, head over to the Walker Defense Research website and give them a look. Everything I have from Walker is top notch and is always made in the USA.

Firearms Insider Reviews - 8 Key Points

Claim to Fame:

Lightweight M16 FA Bolt Carrier Group

Target Market:

Lightweight builds, competition shooters, or anyone wanting a high quality BCG

FNBs (Features & Benefits of this product):

  • Compatibility: M16/ M4 / AR-15 Direct Gas Impingement (not for use in piston guns)

  • Calibers: 5.56x45mm NATO / .223 Remington / .300 AAC Blackout

  • Profile: Full Auto Style Carrier w/ Properly Staked Gas Key

  • Carrier Material: 6AL-4V (Grade 5) Titanium

  • Bolt Material: 9310 Steel

  • Carrier Coating: Ionbond DLC (Diamond Like Carbon)

  • Bolt Coating: Nickel Boron

  • Firing Pin: Steel w/ Chrome Finish

  • Made in the USA

  • Weight: Carrier-only (titanium): 5.7 oz, Total (Carrier, Bolt, firing pin, etc.): 7.8 oz

  • Adjustable gas block is highly recommended 

What other aesthetic options or finishes are available?

Carrier only

What others are saying?:

5/5 stars at Walker Defense   

Surprisingly Good

When I decided to upgrade my mil-spec bolt carrier group ("BCG"), I did a lot of research. I found a review of the Walker Defense Research BCG on Pew Pew Tactical. I was impressed by the statistics . I there and when I went to the site, found the NERO, a three-d printed muzzle device. I was impressed by the willingness to explore new technologies. I bought both a NERO and this BCG. I have a JP captured spring and a Superlative Arms adjustable gas block. With the mil-spec BCG, I could only tune the rifle to 1.5 turns into bleed (22 clicks on the detentes). It was a good result. The Walker DR BCG allowed me to bleed off another 1.5 turns (28 clicks). Because of that, I have extremely little barrel movement and keep my targets well (understand that the NERO is not on this rifle so there is no effect--this is strictly the BCG. With less mass, there is less slam. Whenever I take it to the range, others notice the smoothness and my targets. I have offhanded 120 rounds at a session and it is only my wallet that caused me to hang it up in a session. Two other things to mention: 1) my clockworks stay noticeably cleaner because I am able to bleed off so much dirty gas; and 2) the coating quality goes all the way out to the edges. This second issue needs a bit more explanation. On the mil-spec BCG the edges wore nearly immediately. The quality of the finish is so good that the edges remain crisp at 1,250 rounds. I have no reservations about recommending this BCG. I would suggest that you take full advantage by getting an adjustable gas block as well. The two together really make the gun a sweet shooter. My sons have various ARs but they always find an excuse for shooting mine.

Link to other reviews:

Nothing found

Price point:

MSRP = $359.99

Retail = $306.00 with “INSIDER15” discount code

I need it now! Availability:

Walker Defense Research 

Use “INSIDER15” FOR 15% OFF

Our Rating:

Pros:

  • Super lightweight

  • DLC coating on carrier

  • Nickel Boron coating on bolt

  • M16 Full Auto carrier specs

  • Super smooth operation

  • Less felt recoil

  • 100% Made in USA

Cons:

  • Price

  • Needs adjustable gas block

Score: 8.50 Great

Favorite Link: JSD Supply  

Faxon 10.5" lightweight barrel, gas block, and comp

  I was looking at building a lightweight AR pistol, using off the shelf parts, that wouldn’t break the bank. Part of what I needed was a lightweight barrel. Faxon Firearms had exactly what I was looking for with their 10.5” pencil profile barrel. As a bonus, Faxon threw in their slim profile muzzle brake. So off to assembly I went.

  When the Faxon barrel first arrived, I weighed it on my scale. There’s a few reasons for this. First, I wanted to know the actual weight. The barrel alone weighed in at 14.53 ounces, so not even a pound. The same barrel in a 16” weighs about 20 ounces. Second, this Faxon barrel comes with a gas block, but no gas tube. Because I figured I wanted a total weight, I weighed it with a gas tube and the supplied gas block. Total usable weight was 16.26 ounces, so essentially a hair over a pound. Speaking of the gas block, a really cool thing about it is the pre-drilled hole so you can pin the gas block on with the supplied pin. The gas block also has set screws on the bottom to tighten it up. Having a pinned gas block is especially nice if you are expecting any type of hard use situations.

  The Faxon pencil barrel specifications are pretty standard. This one has a pencil profile. It is made from 4150 CMV steel, has a 5.56 NATO caliber and is 1:8 twist button rifled. Faxon QPQ Nitrides the whole barrel for corrosion and wear resistance. Because it’s a pencil profile, Faxon uses a 0.625 gas block diameter. Being a 10.5” length, it uses the carbine length gas system. To quality control their barrels, Faxon magnetic particle inspects them so that good barrels get sent out to the user and bad ones don’t. Lastly, the barrel is threaded the standard ½-28 and has a recessed target crown.

  Faxon also sent me one of their Slim 3-port muzzle brakes. This particular muzzle brake has an outside diameter of 0.620”. It screws directly onto the barrel threads and comes with a crush washer. The small outside diameter of this brake makes it possible to remove the gas block without removing the muzzle brake. This can be especially nice if you have to pin and weld a muzzle device on to meet a legal length. It is 2.125”’ long, so it will bring a 13.9” barrel to the legal 16” length. I however am using this on a pistol, so no need to pin and weld. When installing the 3 port muzzle brake, be extremely careful as the metal is softer than I realized. I rounded the corners of it with an open end wrench trying to time it properly with the supplied crush washer. Make sure your wrench is on the solid portion, not over a port. That crush washer is stronger than any I have seen. Besides my error in installation, the 3 port design actually works very well. I was a little hesitant due to the smaller size, but it performs as well as other 3 port comps I have used. It actually tamed the little 10.5”’s recoil down some. Now it is loud, but all compensators like this are. The slim brake also only weighs 1.12 ounces.

  The Faxon Lightweight barrel combo serves its purpose. I put it through some use during a “range day.” This is a training style match that the local club has. The barrel and comp both performed well with zero hiccups. Now that can’t be said about the shooter. I also did some accuracy testing at 100yds. The barrel averaged about 2-3” groups with normal ammunition. As expected, as the barrel heated up a little, the groups would string some, but I included it in the group sizes, so you can tell it’s not terrible. For a 10.5” barrel, the accuracy is fine for me because I don’t expect to use this pistol past 100 yds anyhow. 

  If you are looking into a super lightweight barrel, definitely check out the Faxon line of barrels. They are one of the few that come with a pinned on style gas block. The 10.5” barrel and gas block were just the lightweight stuff I was looking for. While you are over at Faxon, don’t forget to look at the slimline comp too.

Firearms Insider Reviews - 8 Key Points

Claim to Fame:

Short lightweight barrel with a pinned gas block

Target Market:

Builders wanting a super lightweight barrel/gas block combo

FNBs (Features & Benefits of this product):

Barrel:

  • 4150 CMV

  • Button Rifled 

  • 5.56 - 1:8 twist rifling

  • 10.5" Pencil profile

  • Carbine length gas system

  • QPQ Salt Bath Nitride finish

  • 1/2-28 threaded muzzle

  • .625" gas block diameter

  • Gas Block Journal Length: 1.1"

  • M4 barrel extension

  • Magnetic Particle Inspected

  • 11-degree Target Crown

  • Barrel weighs 14.53 oz

  • Weight with gas block and gas tube is 16.26 oz

  • Pin on gas block

Comp:

  • QPQ Salt Bath Nitride

  • Thread: 1/2"-28 TPI

  • Weight: 1.12 Ounces 

  • Length: 2.125 Inches

  • Outer Diameter: .620”

  • Caliber: .223/5.56

What other aesthetic options or finishes are available?

Different lengths and calibers 

What others are saying?:

5/5 stars at FaxonFirearms.com

Top shelf quality. As a toolmaker I can pin a gas block but for the money it's not worth me setting up to do it. Beautiful work

Link to other reviews:

Closes I could find was for the 16” pencil barrel - HERE 

Price point:

MSRP:

Barrel - $195.00

Muzzle Brake - $59.99

Retail: Probably a little cheaper if you can find the same combo

I need it now! Availability:

Faxon Firearms

Our Rating:

Pros:

  • Super light

  • Pinned gas block

  • Optional muzzle brake that matches barrel

  • QPQ Nitride finish

Cons:

  • Accuracy 

Score: 8.00 Great

Favorite Link:  Gun Guys Garage